Integrating physics, mechatronics, cleanliness and precision

Settels Savenije Research & Development

From the start of a project, we deploy all in-house knowledge from concept and system design, parts manufacturing and assembly & test in dedicated teams.

We start from a solid system architecture and design and verify and validate every step along the way, including complex physics modelling, prototyping and proof of concept demonstration.

This has allowed us to build a track record of executing complex and challenging innovation projects in a predictable way.

Our expertise

Our expertise
  • Integration in the domain of nanometer-precision mechanics, optics and mechatronics systems.
  • Expertise in extreme environments, including rapid temperature changes, gas and heat flows, and ultra-clean or ultra-high vacuum conditions.

Our services

Our services
  • Feasibility and concept development
  • Module and system design (incl. software)
  • Testing and validation
  • Product lifecycle support
  • Customer IP development

Our competences

Our competences
  • Precision mechanics & mechatronics
  • Software, control & electronics
  • Optics & opto-mechatronics
  • Physics (vacuum, heat, pressure, radiation) & ultra-clean system design
  • Cleanliness-focused design (particles, chemicals) & DfX (assembly, manufacturing, cost).

IT STARTS WITH PHYSICS​

Understanding the true nature of the process, the physics involved, and the interaction between process and machine.​

  • Physics Modeling: Modeling product-physics interactions to derive fundamental system and process specifications. Experimental verification, using proof-of-concept experiments.​
  • Cleanliness: Keeping particle and molecular contamination under control requires an integrated approach that starts with the concept, through design and manufacturing execution.
  • Design: System engineering approach facilitates ‘concurrent engineering’ ensuring risk management and fast execution. Experience and a balanced supply chain enables lab-to-fab.​

 

38 years of experiece in research, development and engineering

50% of our staff is dedicated to R&D

2300M2 of offices and labs in our TAQ building

 

we motivate our teams to act as as the extended R&D department of our customers

 

We challenge our clients R&D questions and develop tools and systems that fullfill true needs

project examples

feasibility study

feasibility study
  • In a multi-year research program we supported R&D of our customer.
  • Our team of 6 FTE on average was involved in thermal modelling, gas flow analysis, concept design of printheads and stages in an ultra clean vacuum environment.
  • Proof of concept was verified and a new generation of research equipment was designed, built and integrated in the research laboratory of our customer, which was key for the market introduction of a new generation of products.

IP creation

IP creation
  • The combination of hologram technology in an opto mechatronics module lead to a world wide approved patent of a high resolution measuring device.
  • Our team foscused on concept development, patent study, patent application, the industrialisation of the sensor and developing an assembly line for pilot production.

ultra-stable measurement

ultra-stable measurement
  • For verifying sensor-concept-accuracy our team developed a concept to reach extreme stability in measurement environment, enabling stability down to picometer levels over long periods of time (10^-12 sensitivity).
  • Handling large masses, vacuum cleanliness, isolating and damping of vibrations, predictable material and thermal (creep) behavior were all taken into account.

positioning components

positioning components
  • In semicon production equipment, specific elements are getting larger.
  • Positioning elements with accuracy and stability becomes more important.
  • Our team developes concepts for stable positioning and minimal deformation, operating in an ultra-clean vacuum environment.
  • We develop, build and install holders including related tooling and automation equipment.

Our team of junior and senior system architects

Henri Heerings

Henri Heerings


Jaap Oudes

Jaap Oudes


Hans D'Achard

Hans D'Achard


Ivo Hamersma

Ivo Hamersma


Arjan Bakker

Arjan Bakker


George Clijsen

George Clijsen


Jeroen Janssen

Jeroen Janssen